Piping & API Standards

API 570 Piping Inspection & Corrosion Management

In-service piping inspection: CML strategy, corrosion rates, remaining life, and repair or replace decisions for ageing systems.

Industry focus: Petrochemical & Manufacturing Plants

HRD Corp Claimable 3 days (21 contact hours)21 CPD hours where applicable (confirm at booking)

Who Should Attend

Designed for these roles

  • Inspection engineers
  • Integrity and reliability engineers
  • Maintenance planners

Delivery formats

  • Customised in-house training at your plant or office
  • Public classroom delivery, subject to schedule
  • Live online delivery where suitable
  • Recommended group size: 8–20 participants
HRD Corp Claimable — where applicable21 CPD hours where applicable (confirm at booking)

Problems Solved

What this course fixes

Corrosion under insulation found only after a leak

Inspection scope that misses the highest-risk circuits

Temporary clamps that quietly become permanent

Learning Outcomes

What participants can do after the programme

Outcomes are written as tasks, not topics — so managers can verify capability back at work.

  • Define piping circuits and CMLs based on damage mechanisms
  • Calculate remaining life and set inspection intervals
  • Evaluate repair options including temporary repairs and their limits
  • Build a corrosion management programme with clear ownership

Course Outline

Detailed programme content

Day 1 — Damage & Circuits

  • Damage mechanisms including CUI, erosion and dead legs
  • Circuitisation and CML selection
  • Inspection techniques and their limits

Day 2 — Evaluation

  • Thickness data analysis and statistical treatment
  • Minimum thickness, remaining life and interval setting
  • Risk-based inspection principles

Day 3 — Repair & Programme

  • Repair, alteration and re-rating of piping
  • Temporary repair controls and removal planning
  • Workshop: build a circuit inspection plan

Practical Work

Practical exercises and case studies

Sessions are built around calculations, data interpretation and technical decisions. Case material is generic or anonymised — no client-confidential project data is used.

Corrosion rate, minimum thickness and remaining life calculations from CML data

Building an inspection plan and CML layout for a piping circuit

Evaluating temporary repair options against code and risk considerations

Case discussion: dead legs, injection points and small-bore failures

Trainer Profile

Delivered by Ir. Lim Chee Keong

Senior Trainer — Piping, Flow Assurance & API Standards

20 years industry experience

Chee Keong specialises in the messy middle of brownfield work — where drawings are outdated, the line is live, and the shutdown window is already booked. He teaches decision-making, not just clause numbers.

Real project exposure

  • Piping stress and support redesign after repeated flange leaks at a Gebeng chemical plant
  • Hot tapping and temporary repair strategy for a live utility header
  • Brownfield tie-in package reviews for an upstream gas processing platform

Certifications

  • API 570 Piping Inspector
  • ASME B31.3 Process Piping Practitioner
  • Caesar II Stress Analysis

Trainer allocation is confirmed in your proposal. Substitute trainers hold equivalent certification and sector experience.

Next Step

Run this programme for your team

We will confirm available dates, trainer, duration and HRD Corp claimable investment — and adjust the outline to your equipment and standards at no extra cost.

Request Training Proposal WhatsApp Our Training Team

No obligation. Proposals include HRD Corp claim guidance.